- Raw Material Processing Section
- Automatic Steel Mesh Fabricating and Circulating Section
- Pouring & Pre-Curing Section
- Cutting Section
- Autoclaving Section
- Finished Products Packing Section
TEEYER has over 30 years of experience in the manufacturing of autoclaved aerated concrete production equipment. Our autoclaved aerated concrete block/panel production line comes with latest control algorithms for monitoring material batching, pre-curing, and controlling the later production processes. The whole production line could be divided into several sections including material preparing section, batching and pouring section, pre-curing section, cutting section, autoclaving section, and packaging section.
We have mastered a range of leading technologies in the AAC block making machine. Thus our concrete block/panel production line and each machine of it, and the service come with a lot of choices for you. With these choices, you can produce excellent autoclaved aerated concrete block and autoclaved aerated concrete panel attract more clients.
Feature of the concrete block/panel production line
- The mold moves up and down together with the system completely synchronically.
- We have got patent for the driving mechanism which can drive the vibration grilling and the combination movements.
- The independent integrated hydraulic transmission unit comes with oil cooling system, heating device and rapid compensation mechanism.
- We purchase the key hydraulic component and electronic component from famous companies.
- A PLC device and a computer are available for the concrete block/panel production line. The operation interface is quite user-friendly, and the data input/output, and related diagrams are displayed on the screen. All the data related to production and operation could be also recorded.
As the first part of the AAC block production line, the raw material preparation section includes several machines like jaw crusher, ball mill, bucket elevator, etc. Each machine is perfectly integrated into the production line.
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- Ball MillRaw material includes sand, fly ash and tailings to be milled into fine material, in order to meet the slurry standards. The inlet is equipped with control valve...Read More
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- Slurry AgitatorThere is a transition slurry pool next to the slurry storage tank, with two functions: one is to pump slurry to batching area, the other is to make connection with each single tank. Read More
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- Slurry Storage TankAfter ball mill, the slurry will be pumped to the slurry storage tank, the agitator of tank will work constantly to avoid slurry sedimentation.Read More
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- Jaw CrusherThe jaw crusher is an important machine for the raw material preparation section. It is mainly used to crush lime into powder for AAC production.Read More
In the batching and pouring section, you can find a range of related machines including slurry scale, slurry storage container, aluminum powder mixer, ball mill, bucket elevator, and so on. The prepared materials will be mixed in a certain ratio, and then poured into the moulds. After years of optimization, the batching accuracy is quite desirable.
The pre-cured concrete block in the mould will be cut into pieces as needed by the AAC cutting machine. The block appearance is largely affected by the performance of cutting machines. Due to the effective work by the subsequent machines like tongue and groove milling device, vacuum suction hood, and tilting table, each block will get 100% ready for autoclaving.
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- Cross Cutting MachineFollowed by horizontal cutting, it is cross cutting area. The cake will be cut in vertical as required value. As the core equipment in an AAC production line...Read More
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- Vertical Cutting MachineAfter side cutting area, it is horizontal cutting. The horizontal cutting machine will cut the cake into several layers according to the set value. Read More
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- Cutting CarThe AAC cutting car system works around the cutting station. It consists of a cutting car, pinion and rack moving rail. In the cutting section...Read More
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- Tongue and Groove Milling DeviceCutting cart carries side plate and cake to the tongue & groove area, to cutting the cake both two sides. Generally...Read More
The autoclaving section is a critical part of the entire AAC production line. It includes traction mechanism, ferry push car before/after autoclaving, AAC autoclave cart, and autoclave. Aerated concrete blocks will be autoclaved in the high temperature and high pressure environment provided by autoclave, a high pressure vessel.
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- Traction MechanismThe traction mechanism is very important to the fluent operation of the AAC production line. It can push or haul the mold in the pre-curing section... Read More
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- Ferry Push Car Before/After AutoclaveThe ferry push car before/after autoclave is located at the autoclaving section of AAC production line. It consists of working station...Read More
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- Autoclave CartThe autoclave cart, located at the autoclaving section, is used for the material conveying in the AAC production line. It can endure the high temperature...Read More
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- AutoclaveAutoclave is used for the steam curing of cakes in order to give the blocks/panels enough strength. The autoclaving cycle is around 10-11 hours. Read More
As the last unit of our AAC block manufacturing line, the packaging section mainly comprise three machines, AAC block separator, finished product clamping hoist, and AAC block conveyor line, and so on. The highly automized process features high productivity and low labor intensity.
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- SeparatorTo separate the sticky cakes into several layers, the finished products are blocks or panels. The separator is an important kind of AAC production equipment...Read More
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- Finished Product Clamping HoistFinished products will be lifted by clamping hoister, to leave side wall behind, and the side wall will be transferred...
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- Rotating HoisterFinished squeezed, blocks will be lifted by rotating hoister, on the length 1.2m direction, after 90 degree rotating, the blocks will be put in cross directions on the pallet. Read More
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- Finished Product Conveyor LineThe finished product conveyor line is used for block conveying at the packaging section. As a chain conveyor...Read More
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- Production Control SystemDCS automation control system is composed of Siemens PLC hardware, that is decentralized control and centralized management mode, low failure rate...Read More